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AC Isolator Switches for Safe Power Isolation | 20A-150A | IP66 Enclosed | IEC 60947-3

Industrial Waterproof AC Disconnect Switches

KRIPAL manufactures AC isolator switches in the UKP1 series for safe manual disconnection of low-voltage AC circuits in distribution boards, motor control panels and equipment isolation applications. These rotary-operated load-break switches provide a visible isolation gap for maintenance safety, with rated operational currents from 20A to 125A at 230/400V AC and a utilization category of AC-22A per IEC 60947-3. The UKP1 features a double-break contact mechanism per pole achieving a positive contact gap exceeding 3mm in the OFF position, with silver-alloy contacts for reliable switching of mixed resistive and inductive loads up to 1.5 times rated current. The rotary handle provides clear ON-OFF position indication with a padlockable OFF position (up to 3 padlocks, 6mm shackle), and a door interlock mechanism is available as an accessory. Compact dimensions of 2-module (36mm) for 1P/2P and 4-module (72mm) for 3P/4P fit standard DIN-rail consumer units and distribution boards. Certified to IEC 60947-3 with CE and UKCA marking, KRIPAL AC isolators are specified for main incoming isolation, equipment local isolation and emergency switching applications.

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AC Isolator Switches for Safe Power Isolation | 20A-150A | IP66 Enclosed | IEC 60947-3
UKPW1 AC Isolator Switch 3Pole 20A/25A/32A Rotary Switch Enclosed IP65 Switch Disconnector
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UKPW1 AC Isolator Switch 3Pole 20A/25A/32A Rotary Switch Enclosed IP65 Switch Disconnector

The UKPW Enclosed Isolators is a high-quality product continuously improved with the times.

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UKPW3 Rotary Isolating Switch 3Pole 63A Waterproof Switch Disconnector IP65 AC Isolator
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UKPW3 Rotary Isolating Switch 3Pole 63A Waterproof Switch Disconnector IP65 AC Isolator

The UKPW Enclosed Isolators is a high-quality product continuously improved with the times.

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UKPW5 Rotary Isolation Switch 3Pole 150A Waterproof Switch Disconnector IP65 AC Isolator
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UKPW5 Rotary Isolation Switch 3Pole 150A Waterproof Switch Disconnector IP65 AC Isolator

The UKPW Enclosed Isolators is a high-quality product continuously improved with the times.

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UKPN1 Rotary Isolating Switch 4Pole 20A/25A/32A IP65 Switch Disconnector Waterproof AC Isolator
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UKPN1 Rotary Isolating Switch 4Pole 20A/25A/32A IP65 Switch Disconnector Waterproof AC Isolator

The UKPN Enclosed Isolators offers contact combinations, providing almost limitless switching configuration possibilities.

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UKPN3 Rotary Isolating Switch 4Pole 63A IP65 Switch Disconnector Waterproof AC Isolator
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UKPN3 Rotary Isolating Switch 4Pole 63A IP65 Switch Disconnector Waterproof AC Isolator

The UKPN Enclosed Isolators offers contact combinations, providing almost limitless switching configuration possibilities.

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UKPN5 Rotary Isolating Switch 4Pole 100A IP65 Switch Disconnector Waterproof AC Isolator
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UKPN5 Rotary Isolating Switch 4Pole 100A IP65 Switch Disconnector Waterproof AC Isolator

The UKPN Enclosed Isolators offers contact combinations, providing almost limitless switching configuration possibilities.

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UKP Rotary Isolating Switch 3P/4P/5P 10A-100A Panel Mount AC Disconnect Switch
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UKP Rotary Isolating Switch 3P/4P/5P 10A-100A Panel Mount AC Disconnect Switch

It operates at rated voltages from 230V to 440V and handles currents from 10A up to 150A.

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UKP Rotary Isolating Switch 3P/4P/5P 10A-150A DIN Rail AC Disconnect Switch
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UKP Rotary Isolating Switch 3P/4P/5P 10A-150A DIN Rail AC Disconnect Switch

It operates at rated voltages from 230V to 440V and handles currents from 10A up to 150A.

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UKP0 Rotary Isolating Switch 2P/3P/4P 10A 16A 20A IP65 AC Disconnect Switch
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UKP0 Rotary Isolating Switch 2P/3P/4P 10A 16A 20A IP65 AC Disconnect Switch

The UKP Load Disconnect Switch is a high-quality product continuously improved with the times.

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AC Isolator Switch Selection: Precision in Power Isolation

An AC isolator switch is a manually operated mechanical switching device that provides a guaranteed air-gap isolation between the supply and the load circuit for safe maintenance. Unlike a circuit breaker, an isolator does not provide automatic overcurrent protection, and unlike a simple switch, an isolator is designed and tested to provide a defined isolation gap that can withstand specified overvoltage conditions. IEC 60364 requires a means of isolation at the origin of every installation and at every circuit, and the UKP1 provides this function in a compact modular format compatible with standard DIN-rail consumer units and distribution boards. This selection guide covers current rating, pole configuration, load-break capability and isolation safety features.


UKP1 AC Isolator Switch Series Technical Specifications

Current Rating and Load-Break Capability

The UKP1 current rating (20A, 32A, 40A, 63A, 80A, 100A, 125A) is selected based on the circuit’s maximum demand. The AC-22A utilization category certifies the switch to make and break 1.5 times rated current at 1.05 times rated voltage with a power factor of 0.65, ensuring the isolator can safely disconnect the circuit under full load. This is important because an electrician may need to operate the isolator under load conditions (for example, isolating a motor circuit that is still running), and the switch must handle the resulting arc without contact welding or excessive erosion. For circuits where the isolator is routinely operated under full load (such as daily isolation of workshop machinery), a higher rated isolator (1.25 times the circuit current) provides extended contact life.

Pole Configuration and Switching Sequence

1P: single-phase line switching (neutral solid). 2P: single-phase line and neutral switching, required for installations where the neutral cannot be relied upon to be at earth potential. 3P: three-phase switching without neutral, for balanced three-phase loads (motors, heaters). 4P: three-phase and neutral switching, required for main incoming isolation where the supply type is TN-S or where neutral isolation is specified. Multi-pole UKP1 switches use a common toggle mechanism that mechanically links all poles, ensuring simultaneous operation. An “early-make, late-break” neutral pole option is available for 4P switches, ensuring the neutral connects first and disconnects last during switching operations, preventing a temporary overvoltage on single-phase loads fed from a three-phase distribution board.

Padlock Facility and Lockout-Tagout Compliance

The UKP1 OFF position accepts a padlock with a 6mm shackle diameter, locking the handle in the OFF position. Up to three padlocks can be fitted using a multi-lock hasp accessory, enabling multi-contractor lockout-tagout where each maintenance team member applies their personal padlock. The padlock facility is integral to the handle molding (not an add-on accessory that could be removed), and the handle cannot be moved from OFF to ON while a padlock is fitted. For installations under OSHA or equivalent workplace safety regulations, this padlock facility provides the personal lockout point required before maintenance personnel can enter a hazardous area or work on de-energized equipment.

Auxiliary Contacts and Remote Indication

An add-on auxiliary contact module (1NO+1NC changeover) clips onto the side of the UKP1 and is mechanically driven by the main contact toggle, providing a positive indication of the actual contact position (not just the handle position). The contact is rated at 250V AC 3A, suitable for connection to PLC digital inputs, indicator lamps or BMS I/O modules. Multiple auxiliary contact modules can be stacked (up to 2 per side) for simultaneous signaling to separate systems. This is useful when the isolator status needs to be monitored by both a local indicator lamp (for the operator) and a remote SCADA system (for the control room).

Specify Isolator Switches for Your Installation

  • Isolator Selection: Provide your circuit details and we recommend the correct UKP1 current rating and pole configuration.
  • Door Interlock Integration: Request panel cutout drawings for UKP1 door interlock mechanisms.
  • OEM Supply: Source UKP1 isolators pre-assembled with auxiliary contacts for your panel building line.

Safe Isolation for Industrial Machinery, HVAC and Power Distribution

KRIPAL UKP1 AC isolator switches provide the guaranteed air-gap isolation point for safe maintenance, emergency disconnection and equipment local isolation in low-voltage installations. From the main incoming isolator in a domestic consumer unit to the local isolator adjacent to a factory machine, the UKP1’s visible contact gap and padlockable handle provide the safety assurance that maintenance personnel depend on before touching de-energized conductors.

Domestic Consumer Unit Main Switch

A UK domestic consumer unit uses a UKP1 100A 2P isolator as the main switch, providing single-point isolation for the entire household installation. The electrician isolates the supply before working on any circuit, padlocks the handle in OFF, and retains the key, satisfying the safe isolation procedure in the IET Wiring Regulations. The compact 2-module width fits within a standard consumer unit alongside the RCCBs and MCBs, and the clear ON-OFF handle position is visible with the consumer unit door closed, allowing the householder to verify the installation is isolated before, for example, changing a light fitting.

Motor Control Panel Local Isolator

Industrial motor control panels use a UKP1 63A 3P isolator as the local disconnection point for each motor, mounted on the panel door or adjacent to the motor. The isolator provides the means of isolation required by IEC 60204-1 for machine safety, allowing maintenance personnel to lock off the motor supply before working on the driven machinery. The AC-22A rating ensures the isolator can safely disconnect the motor under full load (for example, if the motor contactor has welded closed and the motor cannot be stopped from the control panel). The padlock facility accepts the maintenance technician’s personal lock, and the auxiliary contact signals the PLC that the motor isolator is OFF, preventing the control system from attempting to restart the motor.

Solar PV Inverter AC Isolator

Grid-tied PV inverters require a dedicated AC isolator adjacent to the inverter per IEC 60364-7-712, allowing the inverter to be isolated from the grid for maintenance or emergency disconnection. A UKP1 32A 2P isolator (for a single-phase 7.4 kW inverter) provides this function, with the handle clearly labeled “PV Inverter AC Isolator” for firefighter identification. The isolator is wired between the inverter AC output and the dedicated MCB, providing local isolation without requiring access to the consumer unit.

Building Services Equipment Local Isolation

Building mechanical services (air handling units, pumps, chillers) use UKP1 isolators as the local disconnection point for each item of equipment, mounted adjacent to the equipment per BS 7671 requirements for mechanical maintenance. The isolator allows the HVAC maintenance technician to safely de-energize a single AHU for filter replacement or belt adjustment without shutting down the entire mechanical services distribution board. The padlock facility is used when the technician is working inside the AHU enclosure, preventing accidental re-energization by another building occupant.

Firefighter Emergency Isolation Switch

Commercial buildings install a UKP1 125A 4P isolator adjacent to the building entrance as the firefighter’s emergency isolation switch, per BS 9999 for fire safety in the design of buildings. The switch is housed in a red-painted enclosure with the words “FIREFIGHTER SWITCH – ELECTRICAL SUPPLY” in white lettering. The firefighter operates the switch to isolate the building’s electrical supply before entering to fight a fire, eliminating the risk of electric shock from damaged cables or water contact. The auxiliary contact signals the fire alarm panel that the supply has been isolated. The padlock facility is not used in this application (the firefighter must be able to operate the switch immediately).

Specify AC Isolators for Your Installation

  • Application Review: Our engineers review your installation layout and specify the UKP1 rating and configuration for each isolation point.
  • Safety Compliance: Obtain IEC 60947-3 test certificates and installation guidance for lockout-tagout compliance documentation.
  • OEM Supply: Source UKP1 isolators in bulk for panel building and electrical wholesaler distribution.
Safe Isolation for Industrial Machinery, HVAC and Power Distribution

Why Partner with KRIPAL for AC Isolator Switches?

KRIPAL AC isolator switches are manufactured on a rotary switch assembly line where the double-break contact mechanism, padlockable handle interlock, and DIN-rail or panel-mount housing are produced, assembled, and tested under ISO 9001 quality management for global industrial power isolation and safety disconnect applications.

Double-Break Contact Mechanism with Visible Isolation

Each AC isolator incorporates a double-break per pole contact design that provides a visible isolation gap in the OFF position. Silver-plated copper contacts are assembled into a cam-driven rotary mechanism. Contact gap in the OFF position is verified on every unit to exceed the minimum isolation distance specified in IEC 60947-3, with the red/green position indicator mechanically linked to the contact position.

Rotary Handle and Padlock Interlock Assembly

Handle mechanisms are available in direct-mount, door-mounted with extension shaft, and red/yellow emergency switching variants. The OFF-position padlock facility (lockable with up to three padlocks) and the door interlock that prevents enclosure opening when the switch is ON are functionally tested on every unit. The interlock defeat mechanism for maintenance access is verified for positive operation.

AC-23A Motor Load Switching Verification

Sample units from each production batch are tested for making and breaking capacity at the AC-23A utilization category, simulating the switching of induction motor loads. The test circuit replicates the high inrush current (approximately 10 times full-load current) and low power factor (0.45 or below) of a locked-rotor motor to verify that production units match type-tested performance.

Thermal and Dielectric Production Testing

Every AC isolator switch undergoes a temperature rise test at the rated operational current, with terminal temperature rise verified below 65K per IEC 60947-3. A dielectric withstand test at 2500V AC is performed between open contacts and between all poles, with leakage current monitored. Test records are maintained per production lot.

Distributor Stock Holding Programs for AC Isolators

KRIPAL supports distributor inventory programs with agreed stock levels for standard AC isolator models from 20A to 125A. Emergency-stop red/yellow handle variants and door-mount kits are stocked for rapid shipment to panel builders.

Private Label and OEM Branding for AC Isolators

Laser-marked part numbers aligned with your catalog, OEM-branded packaging, and customized multilingual instruction sheets are available. Unbranded supply is provided upon request for private label production of AC isolator switches.

Multi-Region Certification and Compliance Support

CE, UKCA, and IEC 60947-3 EN 60947-3 compliance documentation is provided according to target export markets. Technical documentation files are maintained and updated in line with evolving machinery safety and electrical isolation regulatory requirements.

Direct Technical Access to KRIPAL Production Engineers

Your technical team communicates with the engineers who designed and tested your AC isolators, not a distributor’s sales engineer reading from a catalog. Application questions including utilization category selection and switch-disconnector versus switch differentiation receive answers within 24 hours during China business hours.

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Comprehensive Guide of AC Isolators and Switches

Comprehensive Guide of AC Isolators and Switches

Your guide to AC isolators & switches. Learn key types, selection criteria, safety standards, and applications for low-voltage electrical systems. Essential for engineers.

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